How do polymer melt pumps work?

Based on the provided context, here's how polymer melt pumps work:

Working Principle

Polymer melt pumps are positive displacement devices where the flow rate is strictly proportional to the pump's rotational speed.

Polymer melt pump

Operation Process

The pump works through a gear meshing mechanism that creates volume changes to transport the melt:

Intake Phase: When the gears rotate in the specified direction, the polymer melt enters the feed zone and fills the tooth spaces between the two gears

Transport Phase: As the gears continue rotating, the melt is carried along both sides into the conveying zone within the gear tooth spaces

Discharge Phase: The gears mesh again, forcing the melt out of the tooth spaces into the discharge zone, where it's pushed through the outlet pipeline

melt pump in extruder

Primary Functions

Pressurization: Increases pressure of high-temperature, high-viscosity polymer melts from extruders

Stabilization: Maintains stable pressure and flow rate

Metering: Provides precise flow control as the melt is delivered to the extruder head

extrusion melt pump

This system is particularly effective because the positive displacement design ensures consistent, predictable flow rates that directly correspond to the pump's rotation speed, making it ideal for precision applications in plastic, resin, rubber, and chemical fiber production.

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